Conference Agenda

Design for Additive Manufacturing and Design for Sustainability, Synergies and Conflicts

Ligeia Paletti^1,2

1: DLR – German Aerospace Center, Hamburg, Germany; 2: University of Patras, Patras, Greece

Promoting Sustainability in Binder Jetted Steels through Adopting Black Water-Atomized Powders without Post-Annealing

Mingzhang Yang¹, Mihaela Vlasea¹, Mohsen Keshavarz¹, Amin Molavi-Kakhki², Chantel LeClercq²

1: University of Waterloo, Canada; 2: Rio Tinto, Canada

Evaluating the Environmental Impact of a PBF-IR/P Process: A Cradle-to-Gate Life Cycle Assessment for PA11

Chantal Rietdorf, David Torres, Jan Christoph Janhsen, Jonas Göser, Sophia Marie Giunta, Steffen Kiemel

Fraunhofer Institute for Manufacturing Engineering and Automation IPA, Stuttgart, Germany

Additive Manufacturing of Certified Pressure Equipment – Certifications, Opportunities & Challenges

Philipp Schwarz

Rosswag GmbH, Germany

Redefining Toolmaking: How WAAM technology saves time and money!

Mareike Peschel

GEFERTEC GmbH, Germany

Additive Manufacturing of Ceramics for Dental and Biomedical Applications.

Franziska Schmidt, Florian Beuer, Alexey Unkovskiy

Charité Universitaetsmedizin Berlin, Germany

AI based Surrogate Model for Property Linkages Prediction in Additive Manufacturing (AM)

Victor Rodrigo Iza Teran, Daniela Steffes-lai

Fraunhofer SCAI, Germany

Quality Assurance via a Cyber-Physical System of a PBF-LB/M Machine

Konstantin Poka¹, Sozol Ali¹, Waleed Saeed¹, Benjamin Merz^1,2, Martin Epperlein¹, Kai Hilgenberg¹

1: Bundesanstalt für Materialforschung und -prüfung, Germany; 2: Technische Universität Berlin

Learning Automatic Part Orientation for Powder Bed Fusion of Metal from Part Data

Sebastian Wenger¹, Iryna Shevchenko¹, Joschka zur Jaсobsmühlen², Jörg Krüger¹, Eckart Uhlmann¹

1: TU Berlin, Department Industrial Automation Technology, Germany; 2: Materialise GmbH, Bremen, Germany

Innovative Optical and Digital Solutions: The Key to Metal Additive Manufacturing Breakthroughs

Hossein Ghasemi, Andreas Burn, Sébastien Lani

Swiss Advanced Manufacturing Center (SAMC), Switzerland Innovation Park Biel/Bienne, Aarbergstrrasse 46, 2503 Biel/Bienne, Switzerland

Parametric Effect of Contours on Powder Bed Fusion Laser Beam Downskin Surface Roughness

Olutayo Adegoke

Siemens Energy, Sweden

Characterization of Ring Beam Profiles for High-power Lasers used in Laser Additive Manufacturing

Norbert Pirch, Wilhelm Meiners, Marvin Kippels

Fraunhofer ILT, Aachen

Multi-axis, Multi-material Extrusion Printing of Filaments, Granules, Fibers and Fluids: Potentials, Challenges and Implications

Daniel Omidvarkarjan, Daniel Aeschbacher, Fabian Duft, Cedric Kundert, Dario Schafroth

OST Ostschweizer Fachhochschule, Switzerland

A Systematic Approach to Evaluate Jetability of High-Viscosity Resins for 3D Inkjet Printing Applications

Antonia Götz¹, Jan Christoph Janhsen², Stefan Güttler¹, Oliver Refle², Olivia Ronczka²

1: Hochschule der Medien, Stuttgart, Germany; 2: Fraunhofer Institute for Manufacturing Engineering and Automation IPA, Stuttgart, Germany

Study of the Piezoresistive Response in 3-dimensional Conductive Patterns Obtained by Material Extrusion Techniques (FFF and DIW)

Joaquim Minguella Canela^1,2, Irene Buj Corral¹

1: Universitat Politècnica de Catalunya - BarcelonaTECH, Barcelona, Spain; 2: Centre CIM Fundació Privada, Barcelona, Spain

Vat Photopolymerization of Highly Dielectric and Piezoceramic Materials

Martin Schwentenwein, Dominik Brouczek, Altan Altun, Christoph Hofstetter

Lithoz GmbH, Austria

A New Approach of Shaping Dark Ceramics with High Density by Means of Simultaneous Material Extrusion and Green Machining

Siddharth Tiwari¹, Johannes Abel², Uwe Scheithauer², Axel Müller-Kühn², Alejandro Lejtman Rotberg¹

1: 3DCeram Sinto Tiwari GmbH, Berlin, Germany; 2: Fraunhofer IKTS, Dresden, Germany

Strength Testing of Additive Manufactured Ceramics – A Round Robin Using the CharAM-Methodology

Maximilian Staudacher¹, Uwe Scheithauer², Maria Reichel², Nadine Lorenz², Martin Schwentenwein³, Tanja Lube¹

1: Montanuniversität Leoben, Austria; 2: Fraunhofer IKTS Dresden, Germany; 3: Lithoz GmbH, Austria

Comparative Evaluation of PBF-IR/P and PBF-LB/P for PA12

David Torres, Simon Höhn, Jan Christoph Janhsen, Johannes Walz, Patrick Springer, Oliver Refle

Fraunhofer Institute for Manufacturing Engineering and Automation IPA, Stuttgart, Germany

Highly Filled Conductive Polymer Composites for 3D-Printing

Dirk Godlinski, Arne Haberkorn

Fraunhofer IFAM, Germany

Comparison in Terms of Manufacturing and Microstructure of L-PBF-, Cold spray-, and WAAM-additively Manufactured 17-4PH Steel

Elisa Guimaraens¹, Stefan Gräfe², Ismail Ünsal³, Aron Pfaff¹, Klaus Hoschke¹

1: Fraunhofer Institute for High-Speed Dynamics, Ernst-Mach-Institut, EMI; 2: Fraunhofer Institute for Production Technology IPT; 3: Fraunhofer Institute for Casting, Composite and Processing Technology IGCV

Effects of Laser Angle and Melt Pool Dynamics on Mechanical Properties and Surface Quality in Overhang Areas of LPBF

Michael Berghaus¹, Steffen Florian¹, Hilmar Apmann¹, Gerhard Gevelmann¹, Carolin Zinn², Axel von Hehl²

1: FH Münster, Germany; 2: Universität Siegen, Germany

Determination of Process Parameters Using Free Form Machine Control and Voxel-based Simulations

Jan Scheumann, Vishnuu Jothi Prakash, Matthias Brueck

Fraunhofer IAPT, Germany

ReMake Glasgow Imperatives: Advancing Additive (re)Manufacturing for Subsea Components

Misael Pimentel Espirindio e Silva¹, Scott McKgney¹, Michael King², Elen Williams², Andreas Reimer¹

1: National Manufacturing Institute Scotland (NMIS), United Kingdom; 2: Advanced Forming Research Centre (AFRC), United Kingdom

Advanced Planning and Scheduling in the L-PBF Process Chain using Reinforcement Learning

Johannes Helmholz, Maximilian Vogt, Matthias Brück

Fraunhofer IAPT, Germany

Analysis of the Surface Finish on the Fatigue Strength of Additive Manufactured 16MnCr5 (1.7131) Steel

Malte Kroeger¹, Maja Lehmann¹, Jochen Tenkamp², Frank Walther³, Georg Schlick¹

1: Fraunhofer Institute for Casting, Composite and Processing Technology IGCV, Augsburg, Germany; 2: MAN Energy Solutions, Oberhausen, Germany; 3: TU Dortmund University, Chair of Materials Test Engineering (WPT), Dortmund, Germany

Investigating the Mechanical Properties of MEX-Composite PEEK Components for Cardiovascular Stentgrafts

Marius Raphael Meyer¹, Lars Meyer^1,2, Stefan Kleszczynski^1,3

1: University of Duisburg-Essen, Chair of Manufacturing Technology, Duisburg, Germany; 2: AM Filament GmbH, Mülheim an der Ruhr, Germany; 3: CENIDE - Center for Nanointegration Duisburg-Essen, Germany

Nanoalloyed Al5254 alloy manufactured by Powder Bed Fusion - Laser Beam: microstructure and mechanical properties analysis

Wojciech Stopyra¹, Konrad Gruber¹, Karol Kobiela¹, Michał Karoluk¹, Emilia Grochowska¹, Marcin Kasprowicz^1,2, Iryna Smolina¹

1: Faculty of Mechanical Engineering, Wrocław University of Science and Technology, Poland; 2: WADIM PLAST Sp. z o. o.

Residual Stress Analysis by Neutron Diffraction- nondestructive Measurement for Quality Control of Metal Additive Manufactured Parts

Sin Ting Cynthia Chang¹, Jan Capek^1,2, Florencia Malamud^1,2, Dario Puccio³, Thomas Etter⁴, Silke Ursula Bramann³, Jan Schwerdtfeger⁴

1: ANAXAM, Switzerland; 2: Paul Scherrer Institut, Switzerland; 3: Inspire AG, Switzerland; 4: Lincotek Additive, Switzerland

Effect Of Part Geometry on Thermal History and Mechanical Properties of Additively Manufactured 316L

Michael Berghaus¹, Steffen Florian¹, Keyur Solanki², Carolin Zinn², Hongcai Wang², Benjamin Butz², Hilmar Apmann¹, Axel von Hehl²

1: FH Münster, Germany; 2: Universität Siegen, Germany

Assessment of Triply Periodic Minimal Surfaces Utilizing a Cutting Edge Process Chain

Alex Selbmann¹, Leonhard Stampa^1,2, Emely Bortel³, Moritz Valentino Huber⁴, Deekshitha Kancharla^1,2, Moritz Greifzu¹, Sebastian Schettler¹, Bernhard Hesse³, Elena López¹

1: Institute for Material and Beam Technology IWS, Fraunhofer IWS, Germany; 2: Institute of Materials Science, TU Dresden, Germany; 3: XPLORAYTION GmbH, Germany; 4: Hyperganic Pte. Ltd., Singapore

Binder Jet Printing of Cemented Tungsten Carbide: Impact of Print Settings and Powder Properties

Dominik Schmid¹, Paul Prichard², Zhuqing Wang², Matthew Bonidie²

1: Kennametal Shared Services GmbH, Germany; 2: Kennametal Inc., United States

Investigation of the Flank Load Capacity for Binder Jetting Gears Made of 17-4PH

Emil-Elias Breuer^1,2, Lukas Klee^1,2, Mareike Davidovic^1,2, Christian Westphal^1,2, Thomas Bergs^2,3

1: Laboratory for Machine Tools and Production Engineering (WZL) of RWTH Aachen University, Germany; 2: Manufacturing Technology Institute (MTI) of RWTH Aachen University, Germany; 3: Fraunhofer Institute for Production Technology IPT

Additive Manufactured High Frequency Filters for Future Communication Systems

Thomas Studnitzky, Kay Reuter, Chongliang Zhong, Thomas Weißgärber

Fraunhofer IFAM Dresden, Germany

On resource efficient and individualized tree support structures for PBF-LB/M by process simulation

Jan Hünting¹, Jochen Michael², Claus Emmelmann¹, Tim Röver¹

1: Institut für Laser- und Anlagensystemtechnik (iLAS) der Technischen Universität Hamburg (TUHH); 2: Cenit AG

Towards Functional Lightweighting in Binder Jetting Additive Manufacturing

Daniel Robert Juhasz^1,2, Mohsen K. Keshavarz¹, Amin Molavi-Kakhki³, Mihaela Vlasea^1,2

1: Multi-Scale Additive Manufacturing Laboratory, Waterloo ON, Canada; 2: University of Waterloo, Waterloo ON, Canada; 3: Rio Tinto, Fer et Titane, Sorel-Tracy QC, Canada

Microstructure and Tensile Behavior of Ti6Al4V Gyroid TPMS Lattices: Influence of Unit Cell Size in LPBF Manufacturing

Shivank A Tyagi, Manjaiah M

National Institute of Technology Warangal, India

The Influence of Multifunctional Dendritic Oligomers on Material Properties for Vat Polymerization

Maximilian Frederick Flesch¹, Julius Alexander Funke¹, Klaus Kreuels²

1: Fraunhofer Institut for Laser Technology, Germany; 2: RWTH Aachen University, Chair for Laser Technology, Germany

Directed Energy Deposition of Functionally Graded Metal Matrix Composites: Ti6Al4V and TiC

Maria Montero-Sistiaga, Maiana Michelena Arburua, Timo Osinga, Marc de Smit

NLR- Royal Netherlands Aerospace Centre, The Netherlands

Development of bronze-bonded high-performance diamond grinding tools using the additive manufacturing process laser powder bed fusion

Eckart Uhlmann^1,2, Duc Anh Khuc¹

1: 1 Institute for Machine Tools and Factory Management, Technische Universität Berlin, Berlin, Germany; 2: Fraunhofer IPK, Berlin, Germany

Exploring the Impact of Titanium Powder Aging through a Holistic Data Management

Peter Lindecke¹, Maximilian Kluge², Jan Eggert³

1: amsight GmbH, Germany; 2: Fraunhofer IAPT, Germany; 3: implantcast GmbH, Germany

Development of an Automated and Continuous Data Extraction and Input Pipeline in AM for Simulation Processes using Ontology-Based Knowledge

Florian Zumpe¹, Omid Safari¹, Marc Münnich¹, Yen Mai Thi², Ralph Riedel², Mario Callefi³, Pierre Grzona³, Daniel Seifert³, Matthias Thürer³

1: Fraunhofer IWU Chemnitz, Germany; 2: Westsächsische Hochschule Zwickau, Germany; 3: Technische Universität Chemnitz, Germany

Synthetic Data Powered Computer Vision-based Applications in Additive Manufacturing

Maximilian Vogt¹, Johannes Helmholz¹, Rafael Salgueiro Neves², Matthias Brück¹

1: Fraunhofer Research Institution for Additive Manufacturing Technologies IAPT, Germany; 2: Hamburg University of Technology TUHH, Germany

Investigation of the Effect of Downskin and Downcontour Parameter on the Flow Properties of PBF-LB/M Manufactured Micro Channels

Patrick Luca Findeklee

Siemens Energy, Germany

Efficient LPBF-process development by Design of Experiment

Florian Bittner, Bernhard Müller, Juliane Thielsch

Fraunhofer IWU, Germany

Model-based Process Optimisation Framework for Variable Process Parameters Towards Homogeneous Ti6Al4V L-PBF Aerospace Components

Tim Koenis¹, Emilio Haumahu², Maria Montero-Sistiaga¹, Marc De Smit¹, Wouter Van den Brink¹

1: Royal Netherlands Aerospace Centre (NLR); 2: Eindhoven University of Technology (TU/e)

Inherent Strain Simulation in Wire-arc-additive-manufacturing

Mareike Peschel

GEFERTEC GmbH, Berlin, Germany

Thermally Optimized Injection Molds Through Multi-Material And Conformal Cooling Using DED

Thore Gericke, Sira Görns, Simon Hagemann, Alexander Mattes

Fachhochschule Kiel, Germany

Development of Heating Strategies to Reduce Crack Formation in the Manufacturing Process of Tool Components Using Directed Energy Deposition

Eike Tim Koopmann¹, Tim Jäger¹, Christoph Kaminsky¹, Henning Zeidler²

1: Mercedes-Benz AG, 71059 Sindelfingen, Germany; 2: Institute for Machine Elements, Design and Manufacturing, TU Bergakademie Freiberg, 09599 Freiberg, Germany

Electron Beam Powder Bed Fusion Technology for Mass Production

Ulric Ljungblad, Per Woxenius, Seshendra Karamchedu

Freemelt, Sweden

In Situ CT Tensile Testing of PBF-EB Additively Manufactured Ti-5553 a Process-microstructure-defect Properties Study

Julius Hendl^1,2, Axel Marquardt^1,2, Stepien Lukas², Elena Lopez², Frank Brückner^2,3, Christoph Leyens^1,2

1: Technische Universität Dresden, Institute of Materials Science, Germany; 2: Fraunhofer – Institute for Material and Beam Technology (IWS - Dresden), Germany; 3: Luleå University of Technology, Sweden

Additive Fabrication of Wear Resistant Components

Alexander Kirchner¹, Marie Franke-Jurisch¹, Chongliang Zhong¹, Thomas Weißgärber^1,2

1: Fraunhofer IFAM Dresden, Germany; 2: TUD Dresden University of Technology

Application of Eddy Current technology for In-Situ Process Monitoring of Lattice Structures Manufactured by Powder Bed Fusion

Bernard Revaz¹, Jonatan Wicht¹, Fabian Riß², Maximilian Heinz², Elija von Le Suire²

1: AMiquam SA, Switzerland; 2: TH Rosenheim, Germany

A Study on the Use of Computer Vision for Fault Monitoring in Polymer-Based Additive Manufacturing

Milad Sedaghat Herfeh, Peter Engel

Ostfalia, Germany

Topography-Driven Fluid Distribution for Improved Strength in Binder Jetting

Lucas van den Bosch, Minjeong Choi, Christoph Hartmann, Patricia Erhard, Daniel Günther

Fraunhofer IGCV, Germany

Extending the Value Chain of Industrial LPB-F Systems - Insights into the Industrialization of a Powder Bed-based Hybrid Repair Process via Minimally IInvasive Retrofit Technology

Simon Feicks, Clemens Miaskowksi

additiveStream4D GmbH, Germany

Prediction of Aluminium Alloy Printability by Molten Metal Jetting with Piezo-Actuation using Dimensionless Numbers

Julia Förster¹, Lukas Graf¹, Chandrew Aseervatham², Arne Mendel², Ismail Ünsal¹, Georg Schlick¹

1: Fraunhofer IGCV, Germany; 2: Gutmann Aluminium Draht GmbH

Development of Process Monitoring Tools using Open Software for LPBF Systems

Isidro Rivero, Sergi Bafaluy, Pilar Cartejon

Leitat, Spain

Optimizing Polymer 3D Printing: A One-Dimensional Simulation Approach to Enhance PBF-LB/P Process Efficiency

Claas Bierwisch¹, Bastien Dietemann¹, Moritz Grünewald², Christian Schlör³, Johannes Rudloff³

1: Fraunhofer IWM, Germany; 2: Fraunhofer IPA, Germany; 3: German Plastics Center SKZ, Germany

Part-scale Thermomechanical Modeling of Directed Energy Deposition

Vaibhav Nain

IREPA LASER, France

Mesoscopic Homogenization Method of Mechanical Parameters of Fused Filament Fabrication Structures Considering Void Shapes and Filament Interfaces.

Marlies Springmann, Peter Middendorf

Institute of Aircraft Design, University of Stuttgart, Germany